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EpoxySystems' Product #1005 Rapid Setting Cementitious Mortar/Grout DESCRIPTION EPOXYSYSTEMS’ PRODUCT #1005 RAPID SETTING MORTAR is a non-shrink cementitious blend with exact ratios of graded siliceous aggregates and other ingredients that produce a strong, durable, rapid repair and resurfacing product. PRODUCT #1005 is easy and fast to use and has excellent durability and workability. PRODUCT #1005 is ready to use, simply add potable water and mix to desired consistency. PRODUCT #1005 is specifically formulated and manufactured to meet Maryland DOT Class II, Type II rapid setting mortar or concrete.ADVANTAGES EPOXYSYSTEMS’ PRODUCT #1005 exceeds all requirements of ASTM C 928. It is especially formulated to be used for concrete repairs, with minimum downtime, where rapid strength gain, good durability, minimum shrinkage and positive bond are essential. Up to 30 lbs. coarse aggregate per bag may be added when patching areas where depth exceeds 2 inches.COVERAGE Each 50-lb. bag (23 kg) yields approximately .40 cu. ft. of mortar when mixed with .85 gallons of water. When EPOXYSYSTEMS’ PRODUCT #1005 is mixed with 30 lbs. of clean dry 3/8 inch aggregate it will yield approximately .60 cu. ft. To produce compressive and flexural strengths shown, water should not exceed .85 gal. to each 50-lb. bag. TECHNICAL DATA
SURFACE PREPERATION Areas to be patched must be cleaned to sound concrete. Precautions should be taken, if sandblasting, that water and oil collection pots are used in compressed air delivery lines. Before placing EPOXYSYSTEMS’ PRODUCT #1005, the area to be patched should be wetted with clean water to minimize water withdrawal. Remove freestanding water just prior to placement.
MIXING PRODUCT #1005 should be mixed in rotary drum or other suitable mechanical mixer. Introduce measured amount of water to mixer, about 3 quarts per bag. If adding aggregate add one-half of the aggregate. Add PRODUCT #1005 to water and aggregate with mixer operating. Add remainder of aggregate. Mix one minute, then if necessary, add a small amount of water during the second minute of mixing to obtain desired consistency. Dump batch and immediately deliver PRODUCT #1005 mix to prepared pavement area. Clean mixer by adding water and allowing mixer to run. Level the PRODUCT #1005 to the surrounding pavement with an appropriate screed and before set, broom finish if necessary. If smooth finish is desired, trowel lightly before set. PRODUCT #1005 can be mixed in wheelbarrow by hand for small patches. PRODUCT #1005 is easy to finish in small or large patches.CURING Cure as soon as possible after the repaired area has hardened. For best results, saturate with water and cover with wet burlap and polyethylene. Curing compounds may be used when a water cure is not practical. LIMITATIONS PRODUCT #1005 should not be used in temperatures below 40oF (4oC). Lower temperatures produce a slower set; higher temperatures produce a faster set. PRODUCT #1005 should not be applied at less than 1/2" (12.7 mm) thickness. If used in areas where acidic chemical spillage is present, it should be protected with a coating such as #640 Multifunctional Coating. For best results when placing against existing concrete, apply Product #7 Bonding Agent immediately prior to placement.CAUTION: Contains Portland Cement and Silica. Avoid breathing dust. Cement powder or freshly mixed concrete, grout or mortar may cause skin injury. Avoid contact with skin; wash exposed areas promptly with water. If any cement powder or mixture gets into eyes, rinse immediately and repeatedly with water. Get prompt medical attention! FOR INDUSTRIAL USE ONLY KEEP AWAY FROM CHILDREN
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Proper mixing and installation is critical to the optimal success of all product. See Installation Tips, Techdata, & MSDS for more details on our products. Be sure to contact us with any questions and/or concerns that you have. For more information please contact: Epoxy.com Office Hours: 9AM-4PM Eastern Time (6AM-1PM Pacific Time). 321-206-1833 Customer Service - Ordering and Order Status 714-657-3826 Technical Support 352-489-1625 Fax line to all Departments 24 hour Hazmat Emergency Telephone Response Service -1-800-633-8253
Unless other wise agreed upon in writing, buyer is responsible for the cost of shipping. This information is presented in good faith to assist in determining whether this product is suitable for application. No warranty or representation, however, is intended or made, nor is protection from any law or patent to be inferred, and all patent rights reserved. Epoxy Systems™ Product Company ("ESI") warrants its products (when properly stored) for the period of time as follows: Epoxies, Product #315, Product #315BC, and Product #316 one (1) year; Polyesters, Methyl Methacrylates (normal) two (2) months and Polyurethanes Four (4) months; Power Tools and Equipment 90 days; Vinyl Esters, High Molecular Weight Methacrylates (HMMA) and all other resins (not specifically mentioned above) 30 days; hand tools (non-power tools) 30 days. ESI warrants that its products will be free of manufacturing defects and will be in conformity with published specifications when handled, stored, mixed and applied in accordance with recommendations of ESI. If any product fails to meet this warranty, the liability of ESI will be limited to replacement of any non-conforming material if notice of such non-conformity is given to ESI within the warranty period for the material (as indicated above), or within 1 year of the delivery of materials (whichever is sooner). ESI may in its discretion refund the price received by ESI in lieu of replacing the material. No customer, distributor, or representative of ESI is authorized to change or modify the published specifications of this warranty in any way. No one is authorized to make oral warranties on behalf of ESI. In order to obtain replacement or refund the customer must provide written notice containing full details of the non-conformity. ESI reserves the right to inspect the non-conforming material prior to replacement. EXCEPT FOR THE EXPRESSED WARRANTY STATED ABOVE, THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE. ESI'S OBLIGATION SHALL NOT EXTEND BEYOND THE OBLIGATIONS EXPRESSLY UNDERTAKEN ABOVE AND ESI SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO THE PURCHASER OR ANY THIRD PARTY FOR ANY LOSS, COST, EXPENSE, DAMAGE OR LIABILITY, WHETHER DIRECT OR INDIRECT, OR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. All quotes and sales subject to availability. Many of our products are made on an individual order basis. Unless authorized in writing by Epoxy Systems, Inc. in writing before the material is made, there are no returns on items purchased from us, once the order has been processed, and the material made. In the event of authorized returns a restocking charge will be charged in the amount of 30% of the value of the material returned or $150 whichever is greater. No returns on non-list priced items. All Returns are for merchandise (store) credit only, no cash or credit card credits. In the event of a return, buyer is responsible for the cost of shipping and handling in both directions.
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