Vinyl Ester

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Epoxy.com?

Vinyl Ester Systems

 

DESCRIPTION

Epoxy.com ™ VINYL ESTER SYSTEMS utilize Epoxy.com ? 100% solids vinyl ester resin in a wide range of industrial applications. Epoxy.com ™ VINYL ESTER SYSTEMS can be installed as a coating, slurry, or mortar to meet various chemical and heat resistance needs.

Epoxy.com ™ VINYL ESTER SYSTEMS, when installed as aggregate-filled mortar, can also include Epoxy.com WATERPROOFING MEMBRANES to produce waterproof, crack resistant systems. Consult with Epoxy.com ™ Technical Support for specific design information. An integral cove base can be installed in areas requiring seamless wall to floor coatings.

Epoxy.com  VINYL ESTER SYSTEMS provide outstanding chemical resistance in many applications. Consult the Chemical Resistance Guide, and/or Epoxy.com ™ Technical Support for further information.

Epoxy.com VINYL ESTER COATING

  • 20 to 40 mils total thickness
  • 100% Solids Coating
  • Excellent acid and corrosion resistance
  • Can be installed with integral glass flake or fiberglass mat for improved thermal shock and heat resistance.
  • Ideal for tank linings, exteriors of high temperature equipment, and as coatings for concrete floors, trenches, pits, and sumps.

Epoxy.com VINYL ESTER SLURRY

  • 1/16 TO 1/8 INCH
  • Anti-Skid Finish
  • Provides Maximum chemical resistance
  • Excellent wear resistance in light traffic
  • Ideal for secondary containment applications
  •  Epoxy.com  VINYL ESTER SLURRY is typically used in plating and metal finishing plants, pulp, petroleum, electronic chip making, chemical processing facilities, and power and water treatment plants.

Epoxy.com VINYL ESTER TROWELED SURFACING

  • Trowel Applied
  • Smooth or Non-Smooth Finish
  • Designed to resist high impact, thermal shock, extreme chemical environments, and heavy load bearing applications.
  •  Epoxy.com VINYL ESTER TROWELED SURFACING is ideal for use in chemical processing facilities, and hazardous materials storage areas.

CHEMICAL RESISTANCE

Reagent Rating
Acetic Acid - 75%

R

Acetone

L

Acrylic Acid - 25%

R

Black and White Pulp Liquer

R

Citric Acid

R

Chromic Acid - 20%

R

Chloroacetic Acid - 50%

R

Copper Plating Solution

R

Diesel Fuel

R

Ethylene Glycol

R

Fatty Acids

R

Formic Acid

R

Gasoline

R

Hydrochloric Acid - 37%

R

Hydrogen Peroxide - 30%

R

Lactic Acid

R

Methyl Ethyl Ketone

L

Nitric Acid - 50%

R

Phenol

L

Phosphoric Acid - 85%

R

Sodium Hydroxide - 50%

R

Sodium Peroxide

R

Sulfuric Acid - 75%

R

Toluene

R

Urea

R

Vinegar

R

Xylene

R

R Recommended for continuous service

L - Limited recommendation, occasional spills

This chart is intended as an aid in evaluating the performance of these systems in various chemical exposures. The data is intended as a guide only. Some chemicals, such as strong oxidizing acids (nitric or chromic) may leave surface stains in the finished system. This is a surface blemish and does not cause system failure. In severe or combination exposures, a sample should be tested under simulated use conditions. Product data is revised as needed to reflect the most recent technology and field experience. Consult Epoxy.com ™ (Epoxy System Inc.) for current printing of literature and updated chemical resistance information

COMPOSITION

Epoxy.com  VINYL ESTER SYSTEMS are composed of 100% solids vinyl ester resins filled with a variety of graded quartz, silica, or ceramic fillers which can be modified to create the best design mix for ideal performance.

ADVANTAGES

 Epoxy.com  VINYL ESTER SYSTEMS are the standard for heavy duty flooring systems protecting the substrate from extreme chemical exposure, impact, abrasion, and severe thermal shock.

Advantages include:

  • Extremely chemically resistant finishes
  • High Wear and Abrasion Resistance
  • Power Trowelable for Larger Applications
  • Available in assorted finishes for a variety of service properties
  • Can be made waterproof with Epoxy.com ™ Waterproofing membrane.

CONSIDERATIONS

  • Epoxy.com  VINYL ESTER SYSTEM should only be applied over sound, clean substrates free of paint, curing compounds and other foreign materials which can prevent proper bond.
  • Substrate temperature must be above 50 Degrees F.
  • Most  Epoxy.com  VINYL ESTER SYSTEMS require skilled installers for proper application.
  • Vinyl Ester resin has a characteristic styrene odor during application and curing  Epoxy.com VINYL ESTER SYSTEMS should be applied in areas with adequate ventilation
  • Design criteria can limit material choice. Consult with Epoxy.com technical support for assistance.

COLOR SELECTION

Epoxy.com VINYL ESTER SYSTEMS are available in Grey or Brick Red. Custom colors are available subject to laboratory approvals, minimum quantities, lead time for production and increased cost.

APPLICATION PROCEDURES

Surface Preparation

Surfaces must be clean and sound. Remove all dirt, laitance, grease, curing compounds and other foreign matter by sandblasting, or mechanical abrasion. Remove water and dust from all surfaces with an oil-free air blast immediately prior to application of compound.

Installation

Installation procedures on all Epoxy.com VINYL ESTER SYSTEMS are to be followed without exception. These include subfloor preparation and prime, body, and finish coat application as specified. Specific procedures depend on the type of system chosen Epoxy.com VINYL ESTER SYSTEMS require multiple coats and skilled installers approved by Epoxy.com.

SAFETY PRECAUTIONS

Prolonged or repeated exposure may cause eye or skin irritation. If contact occurs, wash immediately and seek medical help. Use safety glasses with side shields and wear protective rubber or polyethylene gloves. See MSDS on the material for more details and precautions before using.

MAINTENANCE

Epoxy.com VINYL ESTER SYSTEMS must be allowed to properly cure for maximum resistance. Newly installed systems must be cured a minimum of 18 to 24 hours before wash-down. Seven days are normal curing times for maximum resistance.

Regulated spill wash-down and removal will prolong service life of Epoxy.com VINYL ESTER SYSTEMS. Epoxy.com VINYL ESTER SYSTEMS are not self cleaning or non-staining.

PHYSICAL PROPERTIES

Gloss, 60 degrees F. 100
Weight/gallon 9.75 mixed
Solids Content 100%
Mix Ratio 1gal. A. to 4-8oz. B by volume
Pot Life 45 minutes @ 70 degrees. F
Viscosity 600 cps, mixed, approx.
Tensile Strength 11,000 p.s.i
Adhesion to metal 2,500 p.s.i
Adhesion to concrete 350 p.s.i (concrete fails)
Hardness Shore D 11,000 P.S.I
Elongation 2.0 - 3.0 %
Abrasion Resistance cs-17 wheel, 1kg load, 1000 rev. 26-28 mg loss
Service Temperature 320 Degrees F. (wet)

400 Degrees F. (dry)

PERFORMANCE PROPERTIES

  Test Name Vinyl Ester Slurry Vinyl Ester Surfacing
Compressive Strength @ 7 days ASTM C-579 12,000 p.s.i 12,000 p.s.i
Tensile Strength ASTM C-307 2,400 p.s.i 1,950 p.s.i
Flexural Strength ASTM C-580 8,500 p.s.i 2,500 p.s.i
Bond Strength ACI Comm #403 350 p.s.i (concrete fails) 350 p.s.i (concrete fails)
Thermal Coefficient of Expansion ASTM D-696 0.000014 inch per inch per degree F. 0.000035 inch per inch per degree F.
Abrasion Resistance CS-17 Wheel, 1 Kg load, 1000 rev. ASTM D-1044 0.1 gm maximum weight loss 0.1 gm maximum weight loss
Thermal Shock Resistance ASTM C-884 passed passed
Water Absorption ASTM C-413 0.1% 0.1%
Flammability ASTM D-635 Self-extinguishing Self-extinguishing
Impact Resistance MIL-D-3134F 16 ft-lbs concrete fractures 16 ft-lbs concrete fractures
Indentation MIL-D-3134F No indentation No indentation

Exclaim

Proper mixing and installation is critical to the optimal success of all product.  See Installation Tips, Techdata, & MSDS for more details on our products.  Be sure to contact us with any questions and/or concerns that you have.

For more information on Epoxy.com Products please contact:

Epoxy.com
A Division of Epoxy Systems, Inc
20774 W. Pennsylvania Ave.
Dunnellon, Florida 34431
Over 300 products,
Since 1980
Florida & Vermont
USA

Office Hours: 9AM-4PM Eastern Time (6AM-1PM Pacific Time).
Closed 12Noon-1PM Eastern Time for Lunch.

321-206-1833   Customer Service - Ordering and Order Status
                          Katey Fontaine, VP - Customer Service Director
                          sales@epoxy.com

 352-533-2167  Technical Support
                         Norm Lambert, President - Technical Support Director 
                         info@epoxy.com
  
352-489-1666  Accounting and Administration
                         Debby Lambert, CEO, and CFO
                         office@epoxy.com

352-489-1625   Fax line to all Departments

Website:  www.epoxy.com

24 hour Hazmat Emergency Telephone Response Service -1-800-633-8253

We accept MasterCard, Visa, American Express, Discover, Wire Transfers, and Cashiers Checks We accept MasterCard, Visa, American Express, Discover, or Wire Transfers.

Copyright © 1994-2013 EPOXY.COM a division of Epoxy Systems, Inc. - Florida and Vermont.  All rights reserved.

Unless other wise agreed upon in writing, buyer is responsible for the cost of shipping.

This information is presented in good faith to assist in determining whether this product is suitable for application. No warranty or representation, however, is intended or made, nor is protection from any law or patent to be inferred, and all patent rights reserved.

Epoxy.com a division of Epoxy Systems, Inc.  warrants its products (when properly stored) for the period of time as follows: Epoxies, Product #315, Product #315BC, and Product #316 one (1) year; Polyesters, Methyl Methacrylates (normal) two (2) months and Polyurethanes Four (4) months;  Power Tools and Equipment 90 days; Vinyl Esters, High Molecular Weight  Methacrylates (HMMA) and all other resins (not specifically mentioned above) 30 days; hand tools (non-power tools) 30 days.   Epoxy.com warrants that its products will be free of manufacturing defects and will be in conformity with published specifications when handled, stored, mixed and applied in accordance with recommendations of Epoxy.com. If any product fails to meet this warranty, the liability of Epoxy.com will be limited to replacement of any non-conforming material if notice of such non-conformity is given to Epoxy.com  within the warranty period for the material (as indicated above), or within 1 year of the delivery of materials (whichever is sooner). Epoxy.com may in its discretion refund the price received by Epoxy.com in lieu of replacing the material. No customer, distributor, or representative of Epoxy.com is authorized to change or modify the published specifications of this warranty in any way. No one is authorized to make oral warranties on behalf of Epoxy.com. In order to obtain replacement or refund the customer must provide written notice containing full details of the non-conformity. Epoxy.com reserves the right to inspect the non-conforming material prior to replacement. EXCEPT FOR THE EXPRESSED WARRANTY STATED ABOVE, THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE. Epoxy.com 'S OBLIGATION SHALL NOT EXTEND BEYOND THE OBLIGATIONS EXPRESSLY UNDERTAKEN ABOVE AND Epoxy.com  SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO THE PURCHASER OR ANY THIRD PARTY FOR ANY LOSS, COST, EXPENSE, DAMAGE OR LIABILITY, WHETHER DIRECT OR INDIRECT, OR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. All quotes and sales subject to availability.

Many of our products are made on an individual order basis.   Unless authorized in writing by Epoxy.com a division of Epoxy Systems, Inc. in writing before the material is made, there are no returns on items purchased from us, once the order has been processed, and the material made. In the event of authorized returns a restocking charge will be charged in the amount of 30% of the value of the material returned or $150 whichever is greater.  No returns on non-list priced items.  All Returns are for merchandise (store) credit only, no cash or credit card credits.  In the event of a return, buyer is responsible for the cost of shipping and handling in both directions.

 

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