Polyurea Sealant

 

 

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EpoxySystems' Product #916

Two-Component Low Modulus Polyurea Joint Sealant


 

PRODUCT DESCRIPTION

Composition:
The PRODUCT #916 is a two-component, low modulus, polyurea based joint sealant designed to tolerate significant joint movement, up to + 25%. Unlike conventional polyurethane sealants, both components are insensitive to moisture, therefore, the containers may be opened and re-sealed without the material setting up. The PRODUCT #916 contains no solvents, therefore, contains no strong odors. PRODUCT #916 sealant consists of an "A" Component (Base), "B" Component (Catalyst), and a Product #904 color pack.

Basic Uses:
The PRODUCT #916 is a general purpose sealant providing a flexible, durable, weather-tight seal for all types of building joints, such as expansion joints in masonry and metal curtain walls, perimeter joints of sashes, panels and doors, water reservoirs, etc.

Limitations:
The PRODUCT #916 is not recommended for:
--areas subject to harsh chemical immersion.
--special architectural finishes without prior testing. Joints that are subjected to water immersion, such as reservoirs, canals, water tanks, ponds, etc., may be caulked if the Product #888 Primer is used to prime the joints prior to installing the sealant.

The PRODUCT #916 is recommended for expansion joints subjected to severe movement, where a low modulus sealant is required.


For Optimum Performance:

  • Mix complete kits; do not attempt to mix partial kits.
  • Use the Product #888 Primer for joints which will be continually submerged in water.
  • Care should be taken not to puncture the backer-rod during installation.
  • Three-sided adhesion must be avoided.


Packaging:
Pre-measured 1.5 gallon kits, which includes the color pack.
The "A" Component is packaged in a 2 gallon pail.
The "B" Component is packaged in 8 oz. flip top cans.
The Color Pak is packaged in 8 oz. pull-top packs.

Colors: 42 Standard colors. Special colors are available with minimum quantity orders.

Sizes: Available in 1.5 gallon kits.

Net weight/gal: 12.75 lbs.

Shelf Life: 1 year, minimum, when stored indoors at 77oF (25oC) and 50% R.H.

Test Standards:

  • Federal Specification TT-S-00227E, Type I and Type II, Class A

  • Corps of Engineers CRD-C-506-72

  • ASTM C920-87, Type M, Grade NS, Class 25

  • PRODUCT #916 also exceeds the test requirements of ASTM C-1247 for sealants exposed to continuous immersion in liquids.

 

INSTALLATION

Joint Design:
A. The spacing and number of joints, as well as the joint width, should be designed to limit total joint movement to + 25%.
B. The depth of the sealant, including its shape, should be controlled by using acceptable joint fillers or backing rod materials. Polyethylene rod or polyurethane foam is recommended as a joint-filler and back up material. Fillers treated with bituminous products, grease or oil, must not be used. Where present, contaminants must be completely removed or separated by vinyl tape or polyethylene film.
C. A bond breaker tape, or polyethylene strip, should be used in shallow joints, which do not allow the use of a backerrod. Either a backer-rod or bond breaker tape must be used to prevent three-sided adhesion.
D. Suitable for all properly designed joints following accepted engineering practices. Joint width must be a minimum of 4 times the anticipated movement.


Surface Preparation:
A. All joints must be absolutely clean and dry. For concrete joints, sandblasting is recommended. All curing compounds, old caulks, grease, waterproofing compounds, wax, rust, paint, curing compounds, loose debris, etc. must be removed.
B. For non-porous surfaces such as glass, metal, etc., cleaning with M.E.K is recommended. Do not use Toluene, as it leaves an oily surface.

Priming:
A.
The PRODUCT #916 is a self-priming sealant, therefore, a primer is not normally required.
B. However, for submerged applications or damp joints, prime all joints with the Product #888 Primer prior to installation. The Product #888 Primer must dry for approximately 1 hour at 77F and 50% R.H. before installing the PRODUCT #916.
C. The contractor should test the adhesion of the sealant at the job site in order to verify that proper adhesion is being obtained.

Mixing:
A. The PRODUCT #916 is a two-component material, plus the separate Product #904 color pack, and must be mechanically mixed prior to use.
B. The "A" Component, "B" Component, and The Product # 904 color pack are all pre-proportioned, at the factory, which eliminates the need for job site measuring. Mix complete kits only.
C. Empty entire contents of "B" Component and Product #904 color-pack into the "A" Component pail. Mix thoroughly for 5 minutes, using a low speed drill and Jiffy mixing blade. Avoid whipping air into the material.
D. During the mixing procedure, scrape the bottom and the sides of the container to ensure that the "A" Component, "B" Component, and the #904 color pack are thoroughly mixed, and that the color is uniform.

Application:
A. After the PRODUCT #916 has been completely mixed, the sealant must be drawn into a bulk caulking gun, or the bulk caulking gun may be filled using a "follower plate" device.
B. Apply PRODUCT #916 continuously using sufficient pressure to fill the entire width and depth of the joint, from the bottom up.
C. The tooling device may be wiped with a solvent, such as Xylene, to achieve a smooth, properly tooled joint.

For Horizontal Joints:
The PRODUCT #916 Type I, Pourable may be used on horizontal joints where the slope does not exceed 2%. A firm backing material is required beneath horizontal joints in order to help the sealant resist puncturing from high heel traffic.

AVAILABILITY AND COST

PRODUCT #916 quotations are made on request.


PRODUCT WARRANTY

All products proven to be defective in manufacture will be replaced at no charge. Since the use of these products is beyond our control we cannot assume any risk or liability for results obtained, nor can we accept damages in excess of the purchase price of these products.

MAINTENANCE

If PRODUCT #916 is damaged and the joint has not been contaminated, it can be repaired by cutting out that part and re-sealing it with PRODUCT #916.

TECHNICAL SERVICES
Technical assistance can be obtained by contacting Epoxy Systems, Inc. Technical support at 352-489-1666.

TECHNICAL DATA

PROPERTY

A.S.T.M. C-920 REQUIREMENT

RESULTS

Pot Life @77°F 2 hrs. 3 hrs. Pass Pass
Rheological Properties No Deformation 3/16" max. flow Pass/None Pass/None
Extrusion Time 20 secs. max. 45 secs. max. N/A 38 secs.
Hardness (Shore A) Between 15 and 50 Between 15 and 50 20 +/5 20 +/5
Hardness after Heat Aging <50A <50A 28A 30A
Effect of Heat Aging

10% weight loss max.

1.8% 2.3%
 

No Cracking

Pass Pass
Tackfree Time 72 hrs. max. 72 hrs. max. Pass Pass
Stain and Color Change

No Stain on Mortar

Pass Pass
Durability
Glass
Aluminum
Mortar

1.5 sq. in. max. total bond loss

No Bond Loss
No Bond Loss
No Bond Loss

No Bond Loss
No Bond Loss
No Bond Loss
Adhesion in Peel
Glass
Aluminum
Mortar

5 PLI minimum
25% adhesive loss max.


No Loss/16PLI
No Loss/15PLI
No Loss/20PLI

No Loss/18PLI
No Loss/17PLI
No Loss/25PLI
Adhesion in Peel after UV exposure through glass

5 PLI minimum 25% adhesive loss max.

No Loss/14PLI No Loss/16PLI
Effect of Accelerated Weathering

No surface cracking

Pass Pass
Tensile Strength ASTM D412 300(±50) 300(±50)
Percent Elongation (%) ASTM D412 350(±50) 350(±50)
V.O.C. Content

ASTM D-2369-98

0.0 gr./liter 0.0 gr./liter
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Click image to enlarge, this color chart.

 

 

Coverage Rate
WIDTH OF JOINT

  1/4" 3/8" 1/2" 5/8" 3/4" 7/8" 1"
1/4" 308 205 154 123 102 88 77
3/8"   136 102 82 68 58 51
1/2"   77 61 51 44 38
5/8"   41 39 35 30
3/4"   34 29 25
7/8"   25 22
1"   19

Linear Feet Per Gallon

 

Proper mixing and installation is critical to the optimal success of all product.  See Installation Tips, Techdata, & MSDS for more details on our products.  Be sure to contact us with any questions and/or concerns that you have.

For more information please contact:

Epoxy.com
A Division of
Epoxy Systems, Inc
20774 W. Pennsylvania Ave.
Dunnellon, Florida 34431
Over 375 products,
Since 1980
Florida & Vermont
USA

Office Hours: 9AM-4PM Eastern Time (6AM-1PM Pacific Time).
Closed 12Noon-1PM Eastern Time for Lunch.

321-206-1833   Customer Service - Ordering and Order Status
                          Katey Fontaine, VP - Customer Service Director
                          sales@epoxy.com

714-657-3826  Technical Support
                         Norm Lambert, President - Technical Support Director 
                         info@epoxy.com
  
352-489-1666   Accounting and Administration
                          Debby Lambert, CEO, and CFO
                          office@epoxy.com 

352-489-1625   Fax line to all Departments
 
www.epoxy.com

24 hour Hazmat Emergency Telephone Response Service -1-800-633-8253



Copyright © 1994-2008 EPOXY.COM a division of Epoxy Systems, Inc. - Florida and Vermont.  All rights reserved.

Unless other wise agreed upon in writing, buyer is responsible for the cost of shipping.

This information is presented in good faith to assist in determining whether this product is suitable for application. No warranty or representation, however, is intended or made, nor is protection from any law or patent to be inferred, and all patent rights reserved.

Epoxy Systems™ Product Company ("ESI") warrants its products (when properly stored) for the period of time as follows: Epoxies, Product #315, Product #315BC, and Product #316 one (1) year; Polyesters, Methyl Methacrylates (normal) two (2) months and Polyurethanes Four (4) months;  Power Tools and Equipment 90 days; Vinyl Esters, High Molecular Weight  Methacrylates (HMMA) and all other resins (not specifically mentioned above) 30 days; hand tools (non-power tools) 30 days.   ESI warrants that its products will be free of manufacturing defects and will be in conformity with published specifications when handled, stored, mixed and applied in accordance with recommendations of ESI. If any product fails to meet this warranty, the liability of ESI will be limited to replacement of any non-conforming material if notice of such non-conformity is given to ESI within the warranty period for the material (as indicated above), or within 1 year of the delivery of materials (whichever is sooner). ESI may in its discretion refund the price received by ESI in lieu of replacing the material. No customer, distributor, or representative of ESI is authorized to change or modify the published specifications of this warranty in any way. No one is authorized to make oral warranties on behalf of ESI. In order to obtain replacement or refund the customer must provide written notice containing full details of the non-conformity. ESI reserves the right to inspect the non-conforming material prior to replacement. EXCEPT FOR THE EXPRESSED WARRANTY STATED ABOVE, THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE. ESI'S OBLIGATION SHALL NOT EXTEND BEYOND THE OBLIGATIONS EXPRESSLY UNDERTAKEN ABOVE AND ESI SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO THE PURCHASER OR ANY THIRD PARTY FOR ANY LOSS, COST, EXPENSE, DAMAGE OR LIABILITY, WHETHER DIRECT OR INDIRECT, OR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. All quotes and sales subject to availability.

Many of our products are made on an individual order basis.   Unless authorized in writing by Epoxy Systems, Inc. in writing before the material is made, there are no returns on items purchased from us, once the order has been processed, and the material made. In the event of authorized returns a restocking charge will be charged in the amount of 30% of the value of the material returned or $150 whichever is greater.  No returns on non-list priced items.  All Returns are for merchandise (store) credit only, no cash or credit card credits.  In the event of a return, buyer is responsible for the cost of shipping and handling in both directions.

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