EpoxySystems'™ Product #16
100% Solids High Modulus Epoxy Mortar
This page is for reference only.
Product #16 has been replace by Replaced by Product #24.
GENERAL DESCRIPTION
EpoxySystems’ Product #16 is a two-component, 100% solids epoxy resin
system, mixed at a 1:1 ratio by volume. Epoxy Systems’ Product #16, mixed with
up to 3 parts dry EpoxySystems’ Product #75 Filler produces an economical,
high-strength epoxy mortar. Product #16 exceeds the requirements of ASTM
C-881-78, Grade II, Classes A, B & C, Types I & III. EpoxySystems’
Product #16 is recommended for use in dry environments only.
ADVANTAGES
 | Low temperature cure to 30 F (-1 C) |
|
| Low viscosity for ease of troweling |
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| Rapid strength development (up to 4,000
p.s.i in 4 hours @ 75
F (24 C)) |
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| Complete cure (12,000
p.s.i) in 48 hours @ 75 F (24 C) with
no shrinkage |
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| When cured, is hard but not brittle. |
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Excellent adhesion when applied to clean concrete, steel, wood, neoprene,
rubber, or acid-etched Teflon. |
USES
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| Machinery base plate grout. |
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| Anchor bolt setting |
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| Concrete floor patching and topping. |
|
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Skid-proofing and protection for concrete
and steel. |
SURFACE PREPARATION
Surface must be clean and sound. Remove all dirt, laitance,
grease curing compounds and other foreign matter by sandblasting, shot blasting,
dust free grinding, or other mechanical abrasion method. Remove water and dust
from all surfaces with an oil-free blast immediately prior to application.
MIXING INSTRUCTIONS
Mix equal volumes of Components A and B. Thoroughly mix for
at least 3 minutes with an EpoxySystems’ Mixing Paddle (or equivalent) and a
low-speed drill (300-600 rpm). Large volumes should be mixed by mechanical
means. Material should be a minimum of 60 F (16 C), before mixing.
APPLICATION
Epoxy Mortar: Prime surface with premixed (no
sand). Allow 15 minutes at 70 F (21 C) to lapse and apply epoxy mortar with
trowel or screed. Add three parts Product #75, or Product #76 Filler to premixed
Components A & B with a ˝ inch low speed drill equipped with an
EpoxySystems’ Mixing Paddle, or equivalent. Large quantities may be mixed in
cement mortar type mixer. For vertical and overhead applications, use Product
#6.
Wearing Surface Overlays: Apply mixed
Components A and B by brush, squeegee or roller, and broadcast dry aggregate
uniformly. Two-coat applications are recommended for best results.
Grouting: Use EpoxySystems’ Product #16 neat
or mixed with sand as required. Apply with shove or other suitable tools. For
fine hairline cracks, create a "V" shaped reservoir and pour into the
crack. For vertical cracks and structural cracks, install injection ports with
EpoxySystems’ Product 5, or Product 6, and pump in EpoxySystems’ Product
#302, or #303 (according to size of crack) with an injection system approved by
EpoxySystems, Inc..
COVERAGE
Mortar: 2.9 gallons (10.98 1) of Product #16
are required for 1 cubic foot (0.028 cu. m.) of mortar at 1:3 Product #16 resin
to aggregate (Product #75 or Product #76) ratio by loose volume.
Wearing Surface: First coat: 80-100 sq. ft./G (7.4-9.2 m2/G).
Approximately 3 lbs. per sq. yd. of aggregate. Second coat:30-50 sq. ft. per
gallon (2.79-4.65 (1.36 kg) /.0929 m2). Apply approximately 6 lbs. (2.72 kg) per
square yard of aggregate.
LIMITATIONS
DO NOT Thin!
CLEANING
All tools and equipment should be cleaned before the system
gels. Use Epoxy Systems Tool & Equipment Cleaner, MEK, Xylene, Acetone, or
any lacquer solvent.
PROPERTIES
|
Color |
Component A = amber; Component B = Buff |
|
Mixing Ration |
1:1 |
|
Cured Epoxy Mortar Properties One Part mixed epoxy to 3
parts aggregate by loose volume: |
|
Viscosity |
1800-2200 p.s.i @75F (24C) |
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Ultimate Compressive Strength |
14,000 minimum p.s.i |
|
Tensile Strength |
6,000 minimum p.s.i |
|
Flexural Modulus |
864,460 minimum p.s.i |
|
Compressive sheer |
2,000 p.s.i |
|
Pot Life |
30F (-1C) |
60F (16C) |
75F (24C) |
90F (32C) |
|
Without aggregate |
1 hour |
20 min. |
25 min. |
10 min. |
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With Aggregate – 3 parts |
|
70 min |
45 min |
30 min |
|
Cure Cycle |
|
|
|
|
|
Initial |
24 hrs. |
5 hours. |
4 hours |
1 hour |
|
Final |
7 days |
3 days |
3 days |
1 day |
|
Contact time |
|
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45 minutes |
|
SAFETY PRECAUTIONS
Prolonged or repeated exposure may cause eye and skin
irritation. If contact occurs, wash immediately and seek medical help. Use
safety glasses with side shields and wear protective rubber gloves. Apply under
conditions of good ventilation
Society of the Plastics Industry (SPI) Classification and Warning for ‘A’
Components: FOR INDUSTRIAL USE ONLY~ WARNING: May
cause skin sensitization or other allergic responses. Avoid inhalation of vapor.
Use good ventilation particularly if material is heated or sprayed. Prevent all
contact with skin and eyes. Wear protective clothing, goggles, gloves, and/or
barrier creams. If contact with skin occurs, wash immediately with soap and
water. In case of contact with eyes, flush immediately with water and contact a
physician.
Manufacturing Chemists Association (MCA) Warning for ‘B’ components: CAUTION
DANGER! Causes severe burns. Contains alkaline amines; strong
sensitizer. Do not get in eyes, on skin or clothing. Avoid breathing vapor. Keep
container closed. Use with adequate ventilation. Wash thoroughly after handling.
FIRST AID: In case of contact, immediately flush eyes or skin with p1enty of
water for at least 15 minutes. Remove contaminated clothing and shoes. Call a
physician. Wash clothing before reuse. Discard contaminated shoes. Wear
protective clothing, goggles, gloves, and/or barrier cream.
FOR INDUSTRIAL USE ONLY
KEEP AWAY FROM CHILDREN
|
Proper mixing and installation is critical to the optimal success of all
product. See Installation Tips,
Techdata, &
MSDS for more details on our products.
Be sure to contact us with any questions and/or concerns that you have.
For more information please contact:
Epoxy.com
A Division of Epoxy Systems, Inc
20774 W. Pennsylvania Ave.
Dunnellon, Florida 34431
Over
375 products,
Since 1980
Florida & Vermont
USA
Office Hours: 9AM-4PM Eastern Time (6AM-1PM Pacific Time).
Closed 12Noon-1PM Eastern Time for Lunch.
321-206-1833 Customer Service - Ordering and Order Status
Katey Fontaine, VP - Customer Service Director
sales@epoxy.com
714-657-3826 Technical Support
Norm Lambert, President - Technical Support Director
info@epoxy.com
352-489-1666 Accounting and Administration
Debby Lambert, CEO, and CFO
office@epoxy.com
352-489-1625 Fax line to all Departments
www.epoxy.com
24 hour Hazmat Emergency Telephone Response Service -1-800-633-8253
Copyright © 1994-2008 EPOXY.COM a
division of Epoxy Systems, Inc. -
Florida and Vermont. All rights reserved.
Unless
other wise agreed upon in writing, buyer is responsible for the cost of
shipping.
This
information is presented in good faith to assist in determining whether this
product is suitable for application. No warranty or representation, however, is
intended or made, nor is protection from any law or patent to be inferred, and
all patent rights reserved.
Epoxy
Systems™ Product Company ("ESI") warrants its products (when properly stored)
for the period of time as follows: Epoxies, Product #315, Product #315BC, and
Product #316 one (1) year; Polyesters, Methyl Methacrylates (normal) two (2)
months and Polyurethanes Four (4) months; Power Tools and Equipment 90
days; Vinyl Esters, High Molecular Weight Methacrylates (HMMA) and all
other resins (not specifically mentioned above) 30 days; hand tools (non-power
tools) 30 days. ESI warrants that its products will be free of
manufacturing defects and will be in conformity with published specifications
when handled, stored, mixed and applied in accordance with recommendations of
ESI. If any product fails to meet this warranty, the liability of ESI will be
limited to replacement of any non-conforming material if notice of such
non-conformity is given to ESI within the warranty period for the material (as
indicated above), or within 1 year of the delivery of materials (whichever is
sooner). ESI may in its discretion refund the price received by ESI in lieu of
replacing the material. No customer, distributor, or representative of ESI is
authorized to change or modify the published specifications of this warranty in
any way. No one is authorized to make oral warranties on behalf of ESI. In order
to obtain replacement or refund the customer must provide written notice
containing full details of the non-conformity. ESI reserves the right to inspect
the non-conforming material prior to replacement. EXCEPT FOR THE EXPRESSED
WARRANTY STATED ABOVE, THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED,
INCLUDING WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS
FOR PURPOSE. ESI'S OBLIGATION SHALL NOT EXTEND BEYOND THE OBLIGATIONS EXPRESSLY
UNDERTAKEN ABOVE AND ESI SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO THE
PURCHASER OR ANY THIRD PARTY FOR ANY LOSS, COST, EXPENSE, DAMAGE OR LIABILITY,
WHETHER DIRECT OR INDIRECT, OR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. All
quotes and sales subject to availability.
Many of
our products are made on an individual order basis. Unless
authorized in writing by Epoxy Systems, Inc. in writing before the material is
made, there are no returns on items purchased from us, once the order has been
processed, and the material made. In the event of authorized returns a
restocking charge will be charged in the amount of 30% of the value of the
material returned or $150 whichever is greater. No returns on non-list
priced items. All Returns are for merchandise (store) credit only, no cash
or credit card credits. In the event of a return, buyer is responsible for
the cost of shipping and handling in both directions.
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