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Epoxy.com Product #1001

Rapid Hardening Two Component Fiber Reinforced Mortar


 

 Epoxy.com Product #1001 Rapid Hardening, Two Component Fiber Reinforced Mortar is composed of polymer resin, selected plasticizers, cement, synthetic fibers and aggregates.  Epoxy.com Product #1001 is conveniently packaged in a two part unit to produce the ultimate in bond, compressive strength, and impact resistant properties for a repair mortar.

ADVANTAGES:

  • Proportioned packaging assures a consistent, easy to place mix.
  • Synthetic fibers disperse readily throughout the mix increasing strength and reducing shrinkage cracking.
  • Exhibits superior adhesion and high abrasion resistance, achieved from high polymer content and special plasticizers.
  • Develops high compressive strengths in two hours.
  • High early strengths permit acceptance of vehicular traffic in two hours.
  • When depth exceeds 2 inches, up to 25 lbs (11.34 kilo) of 3/8" coarse aggregate may be added per unit of  Epoxy.com Product #1001.

WHERE TO USE:

 Epoxy.com Product #1001 is ideal for use in bridges, parking garages, walkways, tunnels, floor overlays, and spot patching. It can be used as thin as 1/2" in thickness.

PHYSICAL PROPERTIES:

Color

Gray

Initial Set

   ASTM

25 minutes @ 75°F (23.9 C)

Compressive Strength

   ASTM C 109

2 hour

2500 psi

17.2 MPa +1.4

24 hours

3500 psi

24.1 MPa +1.4

28 days

7000 psi

48.3 MPa

Freeze Thaw, 10% NaCl

25 cycles

1 per day 0%

Expansion/Contraction

0%

Bond Strength

7 days

700 psi

4.8 MPa

   NY DOT Test Method 701-13F

Bond Strength

   ASTM C882

1 day

2,000 psi

13.8 MPa

7 days

2,700 psi

18.6 MPa

7 days

3,200 psi

22.1 MPa

APPLICATION:

Curing compound is not required as material will surface seal itself; however, provide a 2 hour wet cure whenever possible. Clean tools and equipment with water. For ultimate bonding, use Epoxy.com Product #7 Wet to Dry Bonding Agent.

PACKAGING:

Part A is an emulsified co-polymer, packaged in a 1 gallon (3.79 L) plastic jug (8.5 lbs). Part B is a blend of special aggregates, cements and fibers packaged in a multi-wall bag (50 lbs). Total Weight - 58.5 lbs.( 26.54 Kilo)

COVERAGE:

Each 58.5 lb (26.54 Kilo) unit will yield approximately 0.40 cu. ft. of mortar.

SURFACE PREPARATION:

Masonry surfaces should be clean and damp, but free of standing water.

MIXING:

Shake Part A (polymer liquid) thoroughly before adding Part B. Place 0.75 gal. (2.84 L) of polymer into a mortar pan then, add powder slowly while mixing. If a more fluid consistency is required, add additional polymer liquid to mix. Do not over mix.

LIMITATIONS:

Protect Part A from freezing; if frozen, discard. Store in cool, dry place at 40° F (4.4°C) .or higher Lowest application temperature is 40° F (4.4°C).

Shelf Life: 6 months minimum in original container

SHELF LIFE:

One (1) year in original container

CAUTION:

 Epoxy.com Product #1001 contains cement and a polymer which may cause skin irritation in some cases. Cleanliness is required. In case of skin contact, wash thoroughly with water. If contact with eyes occurs, flush with water for at least 15 minutes and contact a physician. Powdered materials such as cement, sand or  Epoxy.com Product #1001 require OSHA approved respirators and masks.

FOR INDUSTRIAL USE ONLY. KEEP AWAY FROM CHILDREN.

 

Proper mixing and installation is critical to the optimal success of all product.  See Installation Tips, Techdata, & MSDS for more details on our products.  Be sure to contact us with any questions and/or concerns that you have.

For more information please contact:

Epoxy.com
A Division of
Epoxy Systems, Inc
20774 W. Pennsylvania Ave.
Dunnellon, Florida 34431
Over 375 products,
Since 1980
Florida & Vermont
USA

Office Hours: 9AM-4PM Eastern Time (6AM-1PM Pacific Time).
Closed 12Noon-1PM Eastern Time for Lunch.

321-206-1833   Customer Service - Ordering and Order Status
                          Katey Fontaine, VP - Customer Service Director
                          sales@epoxy.com

714-657-3826  Technical Support
                         Norm Lambert, President - Technical Support Director 
                         info@epoxy.com
  
352-489-1666   Accounting and Administration
                          Debby Lambert, CEO, and CFO
                          office@epoxy.com 

352-489-1625   Fax line to all Departments
 
www.epoxy.com

24 hour Hazmat Emergency Telephone Response Service -1-800-633-8253



Copyright © 1994-2008 EPOXY.COM a division of Epoxy Systems, Inc. - Florida and Vermont.  All rights reserved.

Unless other wise agreed upon in writing, buyer is responsible for the cost of shipping.

This information is presented in good faith to assist in determining whether this product is suitable for application. No warranty or representation, however, is intended or made, nor is protection from any law or patent to be inferred, and all patent rights reserved.

Epoxy Systems™ Product Company ("ESI") warrants its products (when properly stored) for the period of time as follows: Epoxies, Product #315, Product #315BC, and Product #316 one (1) year; Polyesters, Methyl Methacrylates (normal) two (2) months and Polyurethanes Four (4) months;  Power Tools and Equipment 90 days; Vinyl Esters, High Molecular Weight  Methacrylates (HMMA) and all other resins (not specifically mentioned above) 30 days; hand tools (non-power tools) 30 days.   ESI warrants that its products will be free of manufacturing defects and will be in conformity with published specifications when handled, stored, mixed and applied in accordance with recommendations of ESI. If any product fails to meet this warranty, the liability of ESI will be limited to replacement of any non-conforming material if notice of such non-conformity is given to ESI within the warranty period for the material (as indicated above), or within 1 year of the delivery of materials (whichever is sooner). ESI may in its discretion refund the price received by ESI in lieu of replacing the material. No customer, distributor, or representative of ESI is authorized to change or modify the published specifications of this warranty in any way. No one is authorized to make oral warranties on behalf of ESI. In order to obtain replacement or refund the customer must provide written notice containing full details of the non-conformity. ESI reserves the right to inspect the non-conforming material prior to replacement. EXCEPT FOR THE EXPRESSED WARRANTY STATED ABOVE, THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE. ESI'S OBLIGATION SHALL NOT EXTEND BEYOND THE OBLIGATIONS EXPRESSLY UNDERTAKEN ABOVE AND ESI SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO THE PURCHASER OR ANY THIRD PARTY FOR ANY LOSS, COST, EXPENSE, DAMAGE OR LIABILITY, WHETHER DIRECT OR INDIRECT, OR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. All quotes and sales subject to availability.

Many of our products are made on an individual order basis.   Unless authorized in writing by Epoxy Systems, Inc. in writing before the material is made, there are no returns on items purchased from us, once the order has been processed, and the material made. In the event of authorized returns a restocking charge will be charged in the amount of 30% of the value of the material returned or $150 whichever is greater.  No returns on non-list priced items.  All Returns are for merchandise (store) credit only, no cash or credit card credits.  In the event of a return, buyer is responsible for the cost of shipping and handling in both directions.

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